Forklift Attachments Surprise - Many different jobs would be impossible without the help of forklift attachments. The wide range of forklift attachments make most jobs not only possible but also safer and quicker. In addition to general forklift training, operators must be properly training for each attachment they intent to use.
Many hydraulic and non-hydraulic forklift attachments are available. They offer numerous benefits by decreasing man-power, employee accidents, fuel consumption, damage to stock and time.
Equipment Considerations
Forklift attachments can replace existing attachments or may be added to a machine that doesn’t already have one. Various considerations need to be taken prior to adding or replacing any forklift attachment. These considerations include the kind of forklift, the machine’s capacity, the number of hydraulic functions required to power the attachment’s and the type of carriage.
Failure to properly consider these factors will increase the safety risk associated with operation of a forklift and its attachments and increase the risk for damage to the forklift, the attachment and surrounding area, including stock. Extra safety factors must be considered which will be discussed in more detail.
Forklift Rating and Re-Rating
Forklifts are given lift capacity ratings by the manufacturer which will need to be adjusted if adding or changing a forklift attachment. Online calculators are available from manufacturers of forklift attachment’s to provide estimates on every attachments’ lifting capacity. However, only the forklift manufacturer can provide accurate lifting capacities.
Prior to installing any attachment, it is important to contact the local authorized dealer of the forklift brand being used and request that they re-rate the forklift in accordance with the attachment being considered for use. Once the forklift manufacturer has re-rated the machine, it will ideally have a new specification plate that is factory authorized. The upgraded specification plate replaces the original plate and needs to be installed with the new forklift rating showing.
Equipment Upgrades
Forklift attachments rely on the machine’s hydraulic function and are made up of a forklift valve that has a lever situated close to the operator. This creates two passages of pressurized hydraulic oil for powering the attachment features. While not all forklift attachments are hydraulic, hydraulic attachments often include more features than the forklift has valves. In these instances, one or more valves need to be added. There are numerous ways a valve can be added. There are many ways to add a forklift valve.Equipment manufacturers make forklift accessories for hose routing and valve placement. However, the parts and labor to install these can be so expensive as to make this option impractical. Other options include adding a cable reel and a hose in conjunction with a solenoid valve to divert oil from an existing location. Unfortunately, hose and cable reels can sometimes block the operator's view and can be easily damaged. Kits are available that rely on a solenoid valve and certain hoses to transform the reinforced braid to additionally function as an electrical conduit. Since these hoses replace existing forklift hoses, they remain safe from external damage while maintaining clear vision for the operator.
Safety Considerations
Prior to fitting any type of forklift attachment, proper training must be obtained. An operator must be competent in the fitting, operating and removal of the attachment.
Before using any forklift attachment, two safety issues need consideration.
First, any attachment on a forklift will reduce its nominal load rating, as mentioned above. The nominal load rating is determined with forks and a stock fork carriage. It is important to note that the real load rating may be significantly lower.
Secondly, the forklift’s center of gravity will be affected when any forklift attachment is added. The forklift’s stability will be reduced and this needs to be computed for safety. Because the weight of the attachment will be placed in front of the forklift’s fulcrum point, it is necessary to drive the forklift as though it is partially loaded, even prior to picking up a load. It is essential that operators travel slowly and make gentle turns when using any kind of forklift attachment. As noted above, each attachment should be listed on the data plate of the forklift’s capacity.
To maintain safety, special checks need to be completed before using any forklift attachment. The forklift attachment needs to be the right one for the type of forklift being used, appropriate for the load at hand, correctly attached, locked in place and permitted on the data plate of the forklift.
List of Common Forklift Attachments
Discover a list of common forklift attachments and how they are utilized below. There are numerous forklift attachments and this list will cover the most popular. Forklift attachments are designed to increase job efficiency for many applications.
SIDESHIFTER:
The operator can manipulate the forks laterally with a sideshifter. This allows for easier load placement without having to move the entire forklift.
FORK POSITIONERS:
Fork positioners allow the forks to travel apart or together with each other to adjust for different load sizes.
DIMENSIONING DEVICES:
Dimensioning devices offer cargo dimensions to create more warehouse efficiency and better truck and trailer space. This is commonly used with billing systems that record volume.
ROTATOR:
Rotators help to right tilted skids and are useful for fast unloading and tackling custom load requirements. There is a rotator feature on numerous attachments.
ROLL AND BARREL CLAMP:
Allows for grasping of load with a rounded shape, such as rolled material and barrels, often with various pressure setting to avoid damage to more fragile materials. These attachments sometimes also have a rotate function to assist with, for example, rotating an item from a horizontal to a vertical position.
CARTON AND MULTIPURPOSE CLAMP:
Allows for grasping a load with a more squared shape, often with pressure settings. Products like cartons, boxes and bales can be moved with this type of attachment.
POLE ATTACHMENTS:
Long, metal pole used in place of forks to lift rolled items such as carpet or linoleum.
SLIP SHEETER OR PUSH-PULL:
Slip sheeter or push-pull attachment lets the operator move slip sheets with a clamping option instead of pallets. It can pull the slip sheet onto thin and wide metal forks to facilitate pushing or loading. The attachment variations include “Save,” where the slip sheet is removed to be used again or “Standard.”
DRUM HANDLER:
Allows for grasping drums, either with a spring-loaded jaw to grip the top lip of a drum, or with arms that encircle the drum, for transport.
DRUM AND STORAGE BIN TIPPER:
The drum and storage bin tipper is designed for easier transport of liquid items or loose materials into bigger containers.
MAN BASKET:
The man basket is a lift platform to allow workers to complete jobs with brackets and railings and safety harnesses.
TELESCOPIC FORKS:
Telescopic forks are used in warehouses that rely on stacking two pallets in the event one shelf is located behind another shelf with no aisle in between.
SCALES:
Enables operators to simultaneously weigh and transport pallets, eliminating the need to interrupt transport to travel to scales, and can be obtained in legal-for-trade weights for operations that bill by weight.
SINGLE-DOUBLE FORKS:
Single-double forks facilitate movement of a single platform or pallet or two side-by-side pallets. This is useful for transporting specialty items with the right attachments employed. It can be used with normal lifting tasks and stops the need for owning two separate machines. This greatly reduces the cost of maintenance and operation that is used with multiple forklifts.
SNOW PLOW:
Snow plows are used to remove snow and redistribute it; however, this attachment can be used with other loose kinds of material.
SKIPS:
Skips enable quick and safe waste removal to a skip or waste compactor. They may feature a bottom-emptying design or be a roll-forward model.
BOOMS AND JIBS:
Booms and jibs allow forklifts extended reach. They are available to transport deep or highly stacked loads, suspended loads and more. These attachments can be low profile, precision lifting or reach over models to facilitate extended lengths.
Forklift Attachment PDF
